FIA consumer testing program- Volkswagen recall


    Summary of Findings:
    In mid-2015, an investigation by the US Environmental Protection Agency (EPA) discovered that Volkswagen had fitted the engine control units of its diesel vehicles with illegal defeat devices in order to comply with US emissions standards in type approval tests.

    The device was programmed to detect when a vehicle was undergoing laboratory emissions testing and modify the vehicle’s emissions control system to meet mandatory pollutant levels. The defeat device was used in vehicles worldwide, predominantly in the EA189 diesel engine variant.

    In addition to VW-branded vehicles, vehicles of the sister brands Audi, Seat and Skoda were affected. According to VW, refitting affected vehicles in Europe should be relatively simple. In fact, all that is needed is to update the engine control unit’s software in the 1.2-liter and 2.0-liter engines. The 1.6-liter engines require the additional installation of hardware, i.e. a so-called flow straightener.

    The very first models approved by the German Federal Motor Transport Authority (KBA) to receive the software update and to be recalled included the Audi Avant 2.0 TDI (turbochared diesel intercooler) and the VW Golf 2.0 TDI BMT. The manufacturers promised that no disadvantages were to arise for consumers in the context of the refit.

    To verify whether or not this promise holds up, ADAC (General German Automobile Club), OAMTC (Austrian Automobile Club) and TCS (Touring Club Suisse or Swiss Automobile Association) tested a Golf 2.0 TDI BMT and three Audi A4 2.0 TDI Avant vehicles prior to and after the refit. All vehicles come with a manual gearbox and a start/stop system. While the tests focused on fuel consumption and nitrogen oxide (NOx) emissions, engine performance was evaluated as well. In addition, driveability of the vehicles was examined to identify any potential changes in vehicle handling relevant for consumers.

    In Europe, the defeat devices were to ensure compliance with nitrogen oxide limits in the New European Driving Cycle (NEDC). The KBA also use this test procedure to approve the refit measures. The automobile clubs followed the profile of the regulatory test cycle (NEDC) and additional elements of ADAC’s EcoTest procedure before and after the refit.

    The NEDC revealed no major differences in NOx emissions and consumption levels before and after the software update. ADAC’s EcoTest procedures, however, based on WLTC 2.0 (Worldwide Harmonized Light Vehicles Test Cycle) and BAB 130 (motorway at 130 kilometers per hour) paint a completely different picture. In fact, NOx emissions are significantly lower with slightly higher consumption levels.

    To enable correct interpretation of the measurements, a margin for measurement uncertainty needs to be considered. With a +/-2 percent margin for measurement uncertainty, the fuel consumption in the VW Golf was found marginally higher (between 0.4 and 2.5 percent depending on the test cycle), while a reduction in NOx of up to 13.9 percent emissions were measured. In the tested Audi vehicles, the consumption variance was even lower, as was the reduction in nitrogen oxide emissions achieved (maximum 10.6 percent).

    In addition to exhaust gas measurements, we examined vehicle performance prior to and after the refit. In this category, VW and Audi were true to their promise: no changes in vehicle performance. No noticeable changes in the vehicle handling performance were found either.


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