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Sunday, February 01, 2009

 

SPECIAL REPORT:NATURAL FIBERS

Saluyot, natural fibers 
make fashion statement

We lead in this sunshine business and industry, but we can’t afford to be complacent

By Paul M. Icamina, Special Reports Editor
 
SALUYOT is coming out of the culinary closet into the world of high fashion.

“Saluyot has passed all the initial prerequisites for textile in terms of fineness, tensile strength, residual gum properties—among the most critical characteristics,” says Nora Mangalindan, head of research and development at the Philippine Textile Research Institute (PTRI).

PTRI is extracting fibers from saluyot stem and through chemical and mechanical pretreatment produces yarns for apparel.

The highly nutritious vegetable is a favorite of peasants—and even strongman Ferdinand Marcos declared his love for it—cooked with bamboo shoots with a dash of fermented anchovies, perhaps topped with grilled fish.

Cleopatra ate saluyot for health and cosmetic reasons. Known as jute leaves, it is called “famine food” by Africans.

It had its fashion debut when the PTRI unveiled saluyot this year— along with water hyacinth and maguey—at the International Year of Natural Fibers launching on January 22 by the UN Food and Agriculture Organization.

Both saluyot and water hyacinth grow almost everywhere. Apparel fabric will be a better use for the prolific water lily that blocks waterways and kills aquatic life in rivers and lakes. Maguey grows wild in northern Luzon, Cebu and Panay.

“Having established the pretreatment, yarn and fabric processing and validated the commercial viability of the technologies for abaca, banana and pineapple fibers, R&D now focuses on these nontraditional tropical fibers,” Mangalindan says.

Next on the ramp: chic and wild sabutan from the Sierra Madre and Batanes.

About 99 percent of textiles currently used here are synthetic. Natural cotton, mostly from Mindanao, is sporadic and supplies less than 3 percent of demand from mills—from 30 percent at its heyday in the 70s and 80s.

A law prescribes the use of tropical fabrics to compose at least 5 percent of either pineapple, banana or abaca or 15-percent silk for the uniforms of some 1.4 million public officials and employees. For just 5 meters each, 7 million meters required means import substitution of 481 metric tons of fibers worth US$547,000.

It is part of a campaign to reverse the sliding textile industry owing to stiff competition from China, cheaper fabrics from abroad, imported raw materials, local labor unrest, higher production costs and widespread smuggling.

“Substituting just a fourth of imported textile with local tropical fabrics means foreign exchange savings of US$156.72 million,” says Mangalindan. “The world textile industry has been devoid of new natural textiles for quite some time now and it is a great opportunity for tropical fibers coming from the Philippines.”

Tropical fibers like piña have an edge because it is a high-end product with expensive upscale niche markets that demand exquisite, quality and hand-woven material.

Potentials, problems

Beyond textiles, natural fibers are highly valued for a myriad of applications.

The Philippines has some 30 useful fiber crops of which abaca, ramie, coconut coir, salago, maguey, buntal, raffia, kapok, piña, banana, kozo, kenaf and silk, have commercial applications.

About 143,585 hectares are currently planted to fiber crops; 94.7 percent (135,958 has.) are planted to abaca. The rest is planted to ramie, salago, buri, maguey, mulberry and other fiber crops.

Fiber production in 2005 was 79,131 metric tons; 73,875 tons (93 percent) came from abaca. That was worth P2.65 billion, a steep increase over P2 billion in 2004; abaca accounted for P2.61 billion (98 percent).

High abaca demand caused fiber exports to rise to P4.99 billion that year, compared to P4.35 billion in 2004.

Abaca is plagued by low farm income productivity due to pests and diseases; inconsistent fiber quality; limited markets; and relatively high prices. The country’s dominance is threatened by Indonesia’s massive abaca plantations and the expansion of abaca farms in Ecuador.

Maguey is used in cordage, ropes, twines, carpets, wall coverings, crafts and handmade paper. The Philippines could produce maguey liquor —which is what Mexican tequila is.

Planted on 503.9 has., mostly in Bohol, maguey has declined because of inefficient fiber extraction, dwindling fiber supply due to old, sparsely planted or abandoned plantations. It takes four years from planting to harvesting while production returns are low.

Piña is used for barong, pañuelos, gowns, handkerchiefs, table linens, table napkins, table cloth, pillow cases, fans and other household items.

Piña fiber and cloth production, mostly from Aklan, suffered during Typhoon Frank last year. With handlooms and materials all damaged, production of pure piña and piña seda cloth dropped by 64 percent.

Still, liniwan piña fiber is priced at P1,380 per kilogram while bastos piña fetch P1,240/kg for loose and P5,750/kg for knotted.

The high price limits its market while lack of planting materials and piña leaves results in low fiber supply. Low capital prevents the expansion of plantations.

Demand for coconut coir is improving, with local purchases from upholstery and mattress makers as well as manufacturers of panel board, organic compost, vehicle upholstery, insulator pads against erosion. Coir is also a biodegradable cover for soil undergoing revegetation.

Sourcing husks remains a problem due to high freight cost, dearth of drying facilities and lack of high- density baling press.

Raffia can replace cord, grass, leaves, fabric, ribbon, stuffing, floral string and even paper. Hats, mats, baskets, bags and twine are also made from raffia. Last year, because of increased demand, raffia production in Quezon surpassed the output of Aklan, the major producer.

Salago, farmed in Cebu, Bohol and Negros Oriental, is used for handmade, stencil and currency paper; Japanese kimono and sliding door; as well as components for radio and computers. Production fluctuates due to a two-year harvesting cycle but export earnings average US$531,498 per year. Taiwan is the biggest buyer while China is the newest market.

Increasing demand for buntal means increased production in Bohol, Quezon, Marinduque and Palawan.

The government should do more to support the natural fiber business and industry. We should not be complacent—other countries are building themselves up to compete with us.

   
 

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